Factory Infrastructure at Scale
Our 9,000m² Dongguan production base is purpose-built for high-volume roller skate manufacturing. Every workstation is connected to the central ERP system for real-time production tracking.
| Department | Equipment | Capacity |
|---|---|---|
| Injection Molding | 9 machines (80–250T clamping) | 50,000 shells/month |
| Sewing Workshop | 42 heavy-duty sewing machines | 40,000 liners/month |
| Assembly Lines | 2 lean cell lines | 70,000 pairs/month |
| QC Lab | Impact tester, flex fatigue rig, CMM | 100% inline inspection |
| Mold Vault | Temperature-controlled storage | 200+ active molds |
ERP-Driven Production Scheduling
The ERP system manages the entire production pipeline from order confirmation to container loading. According to APICS (Association for Supply Chain Management), ERP-integrated production scheduling reduces lead time variability by 30–40%.
- Order Entry: BOM explosion and material requirement planning (MRP) within 24 hours
- Raw Material: Automated purchase orders to certified suppliers, 3–7 day lead time
- Production: Cell allocation, daily output tracking, bottleneck alerts
- QC: 4-level inspection gates with real-time defect rate monitoring
- Shipping: Container booking coordination, documentation preparation
Peak Season Capacity Planning
Q3 (Back-to-School) and Q4 (Holiday season) account for 60–70% of annual roller skate retail sales. Production capacity during July–November is fully booked 60–90 days in advance.
| Season | Order Window | Production Window | Ship-by Date |
|---|---|---|---|
| Q3 Back-to-School | Jan–Mar | Apr–Jun | July 1 |
| Q4 Holiday | Apr–Jun | Jul–Sep | Oct 1 |
| Q1 Spring (EU) | Sep–Nov | Dec–Feb | Mar 1 |
Priority Scheduling Program
Committed importers can lock in production capacity through our Priority Scheduling Program:
- 90-day advance reservation with 30% deposit secures your production slot
- Dedicated project manager provides weekly progress reports with photos
- Priority raw material sourcing — your BOM materials are pre-ordered before production start
- Guaranteed ship date — contractual on-time delivery commitment with penalty clause
Frequently Asked Questions
What is the typical production lead time for roller skate orders?
Standard production lead time is 35–45 days from order confirmation. During Q3-Q4 peak season (July–November), lead times may extend to 50–60 days without a capacity reservation. Priority scheduling slots are available for committed importers.
How does the factory handle multiple large orders simultaneously?
Our ERP system allocates dedicated production cells to each order. The factory operates 2 parallel assembly lines and 9 injection molding machines, allowing simultaneous production of 3–4 different models. Line changeover time between models is under 2 hours.
Can I reserve production capacity for peak season?
Yes. Our Peak Season Capacity Reservation Program allows importers to lock in production slots 90 days in advance with a 30% deposit. This guarantees your order is scheduled before the line fills up during Q3-Q4 rush.